Removing the front fender Nissan Almera Classic (body B10, 1995–2006) is a task that owners face when doing body repairs, replacing headlights, bumpers or fender liners. Unlike modern models, where the wing is often fastened with latches, here you will find a classic design with bolts, nuts and hidden fasteners. Errors during dismantling can result in broken pistons, bent metal, or damage to the paintwork of adjacent parts.
In this article - step-by-step algorithm taking into account the nuances Almera Classic, including unique fastening of the wing to the stand via a rubber gasket, which is often missed in general guides. We will analyze the tools, the sequence of actions and give tips on how to avoid common mistakes. Regardless of whether you are repairing your car yourself or preparing to supervise the work of a technician, this knowledge will save time and money.
Preparation: tools and working conditions
Before you begin dismantling, make sure you have everything you need. Missing even one key can stall the process for hours.
- 🔧 Tools: socket heads for
10 mm,12 mmAnd14 mm(necessarily with an extension cord!), open-end wrench on10, Phillips and flat-head screwdriver, pliers, pin remover (or awl), assembly spatula. - 🔨 Consumables: new fender liner fastening pistons (5–6 pcs.), rubber gaskets (if worn), WD-40 or equivalent for rusty bolts.
- 🚗 Conditions: level area (garage or overpass), good lighting, body protection from scratches (cardboard or rags).
Pay special attention head extension — without it, getting to the bolts in the wheel well will be extremely difficult. If the wing is being removed for painting, prepare a marker and tape in advance to mark the parts (this will speed up reassembly).
⚠️ Attention: Do not use an impact tool (such as an air impact wrench) to remove the fender bolts! Risk of stripping threads in old holes Almera Classic extremely high.
- Minor repairs only (scratches, wheel arch liners)
- Full body repair (fenders, bumper)
- Never, only in service
- Other
Removing the bumper and fender liner: a mandatory step
Wing on Almera Classic overlapped by the bumper and fender liner, so they will have to be dismantled. Start with the bumper:
- Unscrew
4 boltsmounting the bumper to the fender (two on the bottom, two on the side). - Disconnect the clips at the bottom of the bumper (under the radiator grille).
- Gently pull the bumper towards you, after turning off the fog lights (if equipped).
The fender liner is attached to 5–6 pistons And 2–3 bolts (depending on the year of manufacture). The main thing here is not to break the plastic clips. If the pistons do not budge, spray them with WD-40 and wait 5-10 minutes.
Before removing the fender liner, take a photo of the location of the pistons with your phone. During reassembly, this will help avoid errors with fastening.
| Detail | Number of fasteners | Fastener type | Note |
|---|---|---|---|
| Bumper | 4 bolts + 6 clips | Bolts 10 mm, plastic clips |
The clips are fragile - pull the bumper evenly! |
| fender liner | 5–6 pistons + 2–3 bolts | Pistons 6–8 mm, bolts 10 mm |
Pistons often break - take new ones in reserve |
| headlight | 3 bolts + connector | Bolts 10 mm, plastic connector |
Disconnect the battery before work! |
Unscrewing visible fender bolts
After removing the bumper and fender liner you will have access to the main fender mounts. On Almera Classic there are usually 5–7 pieces:
- 🔩 Top mount: 2 bolts to the rack (under the hood, next to the hinges).
- 🔩 Bottom mount: 2 bolts in the wheel well (one closer to the bumper, the other to the door).
- 🔩 Front mount: 1 bolt to the bumper reinforcement (can be hidden under a plastic plug).
Start with the bolts in the wheel well - these are the ones most likely to rust. If the bolt doesn't fit, don't use excessive force: spray with WD-40, wait, and try again. Rubber gasket do not lose between the fender and the strut - it prevents squeaks and vibrations.
☑️ Check before unscrewing bolts
⚠️ Attention: The bolt securing the fender to the bumper reinforcement often gets stuck. If it does not unscrew, try heating it with a hair dryer (do not overheat the paintwork!).
Hidden fastenings: where to look for them
Even after unscrewing all visible bolts, the wing may not be removed. The reason is hidden fastenings, which many people forget about:
- Fastening to the threshold: 1 bolt under the plastic door trim (you need to remove the trim by prying it off with a mounting spatula).
- Attaching to the radiator frame: 1-2 bolts under the top of the bumper (visible after removing it).
- Latches on the inside: 2-3 plastic clips that hold the wing in the opening (carefully press them out with a screwdriver).
On models Almera Classic with air conditioning there may be an additional bolt securing the fender to the compressor bracket. It's easy to miss if you don't know about it in advance.
What should I do if the wing does not come off after unscrewing all the bolts?
Check whether it rests against wiper cable or headlight wiring harness. Sometimes you need to slightly lift the wing up and then pull it towards you. If you feel resistance, inspect all the fasteners again - most likely, a bolt or latch is missing.
Wing dismantling: technique and nuances
When all the fasteners are unscrewed, proceed to remove the wing. Accuracy is important here:
- Have a helper support the wing from below (it's heavier than it looks!).
- Gently pull the wing towards you, gently rocking up and down to release the latches.
- If the wing is “bitten”, do not pull it - check whether it rests on bumper amplifier or headlight bracket.
On Almera Classic with factory welding, resistance welding points may appear (rarely, but it happens). In this case, you will have to drill them out or cut them off with a grinder, but it is better to entrust such repairs to professionals.
If the wing is being removed for painting, use a marker to mark the location of all fasteners on masking tape. This will speed up reassembly and prevent errors.
Common mistakes and how to avoid them
Even experienced craftsmen sometimes make mistakes when removing a wing. Here are the most common:
- 🔧 Broken thread: occurs due to excessive force when unscrewing rusty bolts. Always use WD-40 and give it time to work.
- 🔨 Broken pins: if the fender liner is attached to old clips, they break at the first pull. Stock up on new ones in advance.
- 🎨 Damaged paintwork: the wing may scratch adjacent parts when removed. Cover the counter and door with masking tape.
- ⚡ Short circuit: If you forget to disconnect the battery and touch the headlight wiring, the fuse may blow. Always
remove the minus terminalbefore work!
Another typical problem is skewed wing when reinstalling. This happens if the bolts are not tightened in the correct sequence (top first, then bottom).
Reassembly: sequence and tightening torques
Installation of the wing proceeds in the reverse order, but taking into account several rules:
- Start with top bolts (towards the post), but do not tighten them completely.
- Place the fender in place, aligning the gaps with the door and bumper (should be the same along the entire length).
- Tighten the bolts crosswise: first the top, then the bottom, then the front. Tightening torque:
20–25 Nm(do not overtighten!). - Install the fender liner and bumper, check the operation of the headlights and turn signals.
After assembly, check:
- 🔦 Clearances: between the fender and the door, the fender and the bumper (should be uniform, ~3–5 mm).
- 🔊 Creaks: If the wing squeaks when moving, check the rubber gaskets or add lubricant to the mounting points.
- 💡 Electrician: whether the headlight, turn signal and temperature sensor (if installed in the wing) work?
After installing the fender, drive on rough roads and check for new squeaks. If so, most likely the bolts are not tightened well or the rubber gasket is missing.
FAQ: answers to frequently asked questions
Is it possible to remove the wing on an Almera Classic without removing the bumper?
Technically it is possible, but it is extremely inconvenient. Without removing the bumper, you will not get to the two lower bolts in the wheel well and risk damaging the plastic of the bumper when removing the fender. It's better to spend an extra 20 minutes removing the bumper than to repair it later.
How long does it take to remove a fender?
If you have experience and all the tools - 1–1.5 hours. If the bolts are rusty or this is your first time, allow 2-3 hours. The main thing is to take your time so as not to break the fastenings.
Which bolts stick most often?
On Almera Classic The ones that cause the most problems are:
- The bolt is in the wheel well closer to the door (water and dirt gets in).
- Bolt attaching to the bumper reinforcement (often rusts due to condensation).
- Bolt to the threshold (may be hidden under a layer of dirt).
Always treat them with WD-40 beforehand!
Do I need to remove the headlight to remove the fender?
Not required, but recommended. The headlight interferes with the accurate removal of the fender and may be damaged if it is not removed. If the wing is removed for painting, it is better to remove the headlight and seal it with masking tape.
Is it possible to drive without a wing?
Technically yes, but it's not safe. The absence of a wing disrupts aerodynamics, can lead to engine overheating (due to changes in air flow) and damage the headlight wiring. In addition, driving with an open wheel well is prohibited by traffic regulations (fine for malfunction).